Ferrosan
| Used as: | Medical Device Cleanroom |
| Location: | Søborg, Copenhagen, Denmark |
| Sector: | Pharmaceutical |
| Solution: | Modular Building and Traditional / In-Situ |
- A truly modular facility - constructed in the United Kingdom, used in Denmark and will move to Eastern Europe in a few years
- Combination of modular building and traditional / in-situ construction
- 225m2 modular cleanroom facility comprising five adjoining modules each 10m long by 4.9m wide, positioned on a sloping hill
- Plant module on the roof with the Air Handling Unit (AHU) and associated plant fully installed and commissioned in the United Kingdom
"I am impressed with Clean Modules' professionalism and ability to deliver this complicated cleanroom project with a very short timeline"
David Engle, Interim Project Manager at Ferrosan A/S
Technical Specification:
The facility completed for Ferrosan A/S is a truly modular facility. Within a tight time schedule of just 14 weeks, the 150m2 cleanroom facility was constructed as a whole in the United Kingdom, shipped to Denmark and positioned on site, with final hook-up, finishing module connection, services, commissioning and validation to be completed on site in Denmark. Ferrosan A/S is using the facility for the manufacture of their new production line of haemostatic devices, Surgiflo. Once the new production line has been established in Denmark, the modular cleanroom facility will be relocated to East Europe.
The facility is a combination of modular building and traditional / in-situ construction methods. In the United Kingdom, Clean Modules constructed a five unit modular cleanroom facility, while in Denmark another Clean Modules crew prepared the foundations and converted an existing 90m2 in-situ laboratory into an EU GMP Grade D preparation area. The two areas would later be linked together.
The modular cleanroom facility houses a 150 m2 EU GMP Grade C production hall, an EU GMP Grade C product weighing and mixing room with dedicated extract system and an EU GMP Grade C wash room. A pressure plenum ceiling system with Fan Filter Units runs through the five unit modular cleanroom facility and distributes the air into the EU GMP Grade C production areas. Externally on the roof sits a plant module. The AHU and associated plant was pre-installed and commissioned in the United Kingdom and only had to be connected to the plenum ceiling in Denmark.